It is always a challenge to bring cost-intensive facilities with enormous safety standards to an secure, stable and long-lasting manufacturing process. Managing the complex processes in material and components under high temperatures is only feasible with experience and sensitive equipment.
The franke heat-up service meets all these high demands, avoiding heat-up damages at the refractory and assuring a timely start of production with:
Full adherence to heating-up curve
Accurate burner command for uniform temperature distribution
Controlled energy input with optimised burner alignment
Specifically designed flame exits at the burners
Measured value acquisition for temperature and pressure by vapour pressure sensors with pressure transducer
The requirements for heat-up processes have risen significantly in the last years. Accordingly, we have constantly been adapting our thermografic and endoscopic equipment. Today, it offers a high technological added value compared to other methods.
Temperature range up to 1800 °C
Adjustable isothermal layers
Flexible definition of evaluation areas
Photo and film output
Exchangeable lenses and filters
We simulate processes at heat-up in advance, thus providing the subsequent guideline for the adjustment of the control units for the energy input and the specifically coordinated burners as well as for the steel work handling.
Simulation of the heat-up process, heat distribution and expansion
Simulation of the refractory expansion of crown, tank etc.
Continuous adjustment and instant error correction by the experienced franke staff
Temperature Monitoring by using Thermography
External Heating Equipment
Burner equipment
High-velocity burner
burner stations with gas pressure regulation unit, ventilators and switchboard with burner controls
Measurement equipment
Data logging unit for pressure and temperatures
Thermocouples, vapour pressure measuring devices with pressure sensor
Distance pick-up, temper plumb
Remote control and monitoring
Operation of the burner technology
Monitoring of the measurement technology via Internet
Inspection equipment
Camera system (endoscope) with evaluation software for video and thermografic monitoring of the furnace interior
External heating Equipment from FIOS – safe and costsaving
FIOSJET® – the burner control station for heating-up and keeping hot
Mobile hardware certified by DVGW
Energy efficient burner technology with integrated air and gas pressure regulation unit
Mobile hardware for rapid availability
Automatic mode for constant regulation at a given holding temperature
Easy installation
Easy operating by production personnel
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